Compact Chain for Transporter is a kind of compact chain with strong load bearing capacity specially designed for transporter, which is widely used in material conveying system in mining, metallurgy, building materials and other industries. The following is a detailed analysis of compact chain for conveyor:
I. Definition and Characteristics
Definition:
Compact chain for transporter is a kind of chain closely connected by several links, which are specially designed to make the chain have smaller volume and lighter weight while maintaining high strength, thus adapting to the requirements of transporter on space and weight.
Features:
1. Compactness: the compact design of the chain links takes up little space, making it easy to arrange and use in limited space.
2. High strength: Made of high strength alloy steel and other high quality materials, with high tensile strength and fatigue resistance.
3. Abrasion resistance: the surface of the chain links is specially treated with good abrasion resistance, which can prolong the service life of the chain.
4. Stability: the chain runs smoothly and is not easy to produce vibration and noise, which improves the operation stability and reliability of the conveyor.
Specification and Model
The specifications and models of compact chains for transporters vary according to manufacturers and specific application scenarios. Common specifications include chain link diameter, pitch, chain length and so on. When choosing compact chains, it is necessary to determine the appropriate specifications and models according to the specific parameters of the conveyor, the nature of the conveyed materials and the working environment.
Material and production process
Material:
Compact chains for transporters are usually made of high-quality materials such as high-strength alloy steel, such as 4# steel and so on. These materials have high mechanical properties and wear resistance, which can meet the requirements of the transport machine on the performance of the chain.
Production process:
The production process of compact chain includes many parts such as raw material preparation, heat treatment, moulding, welding or articulation, surface treatment and so on. Among them, heat treatment is one of the key steps to improve the strength and wear resistance of chain. Through reasonable heat treatment process, the grain of the chain can be refined and the organisation can be homogenized, so as to improve its comprehensive performance.
Application fields
Compact chains for transporters are widely used in material conveying systems in coal mines, metal mines, non-metallic mines, building materials factories and other industries. In coal mines, compact chains are used in the hauling and conveying of scraper conveyors, belt conveyors and other equipment; in metal mines, they are used in the conveying and lifting of ores and so on. In addition, compact chain can also be used in material conveying of cement production line and other conveying equipment in building materials industry.
V. Precautions for use
1. Inspection before installation: Before installing the compact chain, it should be checked whether its specification and model meet the requirements, and whether there are cracks, wear and other defects on the surface of the chain.
2. Correct installation: Install the compact chain correctly according to the instruction manual of the equipment or the guidance of professional personnel, and make sure that the chain and the sprocket and other parts are well matched.
3. Regular maintenance: lubricate and inspect the compact chain regularly, find and deal with the wear and loosening of the chain in time to ensure the normal operation of the chain.
4. Avoid overloading: during operation, overloading should be avoided so as not to cause excessive impact and damage to the compact chain.